CODESYS Control Engine
For the bank’s application, Binford Tech and ProSwitched used CODESYS®, a PLC programming environment and runtime that allows for flexible IEC 61131-3-compliant programming. Each
groov EPIC includes a free CODESYS runtime license, enabling advanced communications and control logic without any added cost. The team used several CODESYS capabilities:
- IEC61131-3 program logic—monitoring and controlling equipment in real time
- Modbus®/TCP communication to Variable Speed Drives (VSDs)—controlling cooling system pumps and fan speeds
- Ethernet/IP communication to IO-Link master devices—integrating with smart sensors for real-time monitoring
- OPC UA® server for communication to groov View—allowing visualization for operators to monitor system performance and adjust setpoints
“
groov EPIC’s ability to talk to so many devices at once made this project possible. It gave us better control, better monitoring, and way more insight than we’ve ever had before,” says Justin Anderson, Industrial Electrician with ProSwitched.
The nationwide bank uses the CODESYS development platform for real-time control.
groov View for Visuals and Alerts
Every
groov EPIC includes a web-based visualization platform called
groov View, which runs both on the
groov EPIC’s LCD display and on any network-connected devices. The bank’s application used
groov View for the following features:
- Monitoring—to display real-time data from temperature, pressure, and flow sensors
- Adjustments—to let operators modify setpoints and control parameters remotely
- Alerts—to send email notifications when generator cooling thresholds are exceeded
- Troubleshooting—to provide historical trends and diagnostic data to identify potential issues
“groov View gave us exactly what we needed—local monitoring, on-site control, and automated alerts—all without adding extra HMI or display hardware,” says Anderson.
Results: A Storm-Proof Solution
At the end of 2024, the bank’s backup generator faced its ultimate test—an entire storm season with multiple outages—and passed without a single failure or shutdown. What was once a critical vulnerability is now a self-regulating system that keeps power stable no matter the conditions.
Real-time monitoring ensures that if a pump slows or a fan underperforms, the system responds instantly—no manual intervention required.
What was once a last-minute scramble during power failures is now a fully automated, hands-off system. No drilling, no costly infrastructure changes—just a smarter, more resilient solution that keeps the critical servers running when it matters most.
Rooftop views: new radiator pipes connected to existing copper pipes
Future Prospects
With a full storm season behind them and zero failures, the bank and its partners are now looking to enhance the system further.
The next step is remote monitoring via the secure OpenVPN® client included on all groov EPIC processors, allowing operators to check performance and troubleshoot issues without needing to be on site.
They are also exploring direct generator integration, using groov EPIC’s myriad communication options to pull real-time data on fuel levels, runtime, and system health to provide deeper insights and faster response times if issues arise.
With Binford Tech and ProSwitched’s modular approach and groov EPIC’s flexibility, the bank can continue scaling without major infrastructure changes, making future upgrades seamless and cost-effective.
Reflecting on the transformation, Anderson sums it up: “Before this, we had no diagnostics, no feedback—just hoping things worked. Now, with real-time monitoring and automation, we know the generator will stay online when it matters most. It’s not just a fix, it’s a future-proof solution.”
About ProSwitched
Headquartered in Bundaberg, Australia, ProSwitched outdoes their competition because of the well-trained and experienced electrician at the helm. They have a vast range of experience in the domestic, commercial, and industrial sectors. They offer their clients exceptional services using the highest quality products. Expert knowledge of electrical installations and maintenance strategies allow them to deliver the best possible solutions to meet all requirements.
About Binford Tech
Headquartered in Australia, solution-based company Binford Tech excels in turning the intricate challenges faced by the fast-moving consumer goods (FMCGs), OEMs, and Process Automation sectors into opportunities for innovation and growth. With over two decades of IoT and Smart Manufacturing expertise, they lead the charge towards more efficient, sustainable industry practices. They are committed to solving complex problems and empowering clients with tailored, cutting-edge solutions.